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The Armada Power Optimizer and Electric Resistance Water Heaters

The US Energy Information Administration reports that there are 57 million electric resistance water heaters in the United States, making them the second most prevalent water heater type in use behind natural gas. Electric water heaters are so popular because they are typically less expensive and do not require gas vents, which means they can be installed in areas where venting is impossible.

Electric Resistance Water Heater Basics

Hot Water Out
Electrical Supply
Upper Access Panel
Upper Thermostat
Lower Access Panel
Lower Thermostat
Cold Water Source
Temperature & Pressure Relief Valve
Upper Heating Element
Anode Rod
Cold Water Entry Point
Lower Heating Element
Drain Valve

The Process

  • Cold water supply temperatures vary by region and season.
  • Hot water exits the top of the tank and is refilled with cold water at the bottom of the tank.
  • The electrical supply typically connects at the top of the tank.
  • Electricity is sent to the top and bottom elements, which are managed by a thermostat at each location.
  • Temperatures for the top and bottom of the tank are set at each thermostat location.
  • Water is heated when the temperature reaches the lower set point until the temperature reaches the upper set point.
  • The anode rod attracts corrosive elements in the water to protect the tank itself from corrosion.

The Components

  • A Tank
  • Two Thermostats
  • Two Heating Elements
  • A Power Source
  • Water Inlet Pipe
  • A Water Outlet Pipe
  • An Anode Rod
  • A Drain Valve
Electric Resistance Water Heaters

Untapped Load – Huge Opportunity

There are 57 million electric water heaters with 257 gigawatts of connected load and between 17 and 57 gigawatts of dispatchable load. But what does that mean?

The Armada Power Optimizer turns ordinary electric resistance water heaters into extraordinarily smart appliances that communicate in real-time with Armada’s Fleet Commander platform and the Armada Power App to create a flexible year-round load management solution.

Armada Power Optimizer

Hardware. Active Load Management Controls and Telemetry

U.S.-manufactured smart device features revenue-grade energy monitoring, temperature measurements, and leak detection, and maintenance alerts. Local frequency sensing for droop control and synthetic inertia enable utility services. The simple installation on top of the water heater takes less than 30 minutes and requires no plumbing modifications.

Armada Power Fleet Commander

Platform. Grid Scale Fleet Management

Virtual Power Plant and Utility Grid Services control built to manage millions of devices on a local, regional or ISO level. Fleet Commander creates a centralized grid-stabilization resource by linking customers’ electric water tanks to the cloud for flexible load management. Algorithms use real-time temperature measurements and power consumption data to learn usage patterns and provide powerful insight control.

Armada Power Mobile Application

Software. Scheduling, Maintenance, and Energy Savings

The Armada Power Mobile Application lets residents manage their water heater anytime and anywhere. Powerful tools provide time-of-use and vacation scheduling, maintenance, and leak alerts, as well as usage insights designed to make saving energy and money easier than ever.

Armada Power Optimizer
Leak Detection Sensor
Upper Thermistor
Lower Thermistor

A Smart Switch for Water Heaters.

  • The Armada Power Optimizer is Installed in line with the water heater’s incoming power supply. It connects to the internet and the Armada Fleet Commander via a secure Wi-Fi or cellular connection.
    • The Optimizer manages the on/off power supply so that water heating occurs during optimized grid times.
    • The Optimizer does not alter the availability of hot water or the amount of power necessary to maintain hot water.
  • The Optimizer utilizes two temperature thermistors and an optional leak detection sensor.
    • Thermistors are placed against the tank at both the top and bottom thermostat locations.
    • The leak sensor is placed in the drip pan or on the ground under the tank.
    • Both are low-voltage sensors that read data only and are independent of the tank operations.
    • The tank’s internal controls are not altered in any way.

The Components

  • The Optimizer
  • Two Thermistors
  • An Optional Leak Sensor

Find out more about Armada Power’s smart electric water heater technology.

Armada Power’s smart water heater technology empowers utilities, multi-family communities, and residents to achieve a range of goals—from cost savings and demand response to leak detection and beyond. Our technology leads the way in connectivity and has the power to deliver energy savings of 17-57 gigawatts of dispatchable load, making it a valuable grid resource that is easy to install and easy to use.

Our Tech